Arc Ion Plating Machine is with the PVD vacuum arc discharge technology to evaporate targets and condense ions on the product surface. The evaporation source (cathode) is ignited in a vacuum environment forming a self-sustaining arc discharge with the anode releasing target material ions from the cathodic arc radiant point. Due to the local current focus, the heat generated a localized ionization of the cathode material that, when combined with the reaction gas under the action of the workpiece bias, deposits a plated film on the workpiece surface.
Sanitary Ware/Faucet Pvd Gold Vacuum Chrome Coating Machine/Plating Equipment Supplier
The Sanitary PVD Ion Plating Machine can coat various substrate materials products like ceramic, glass, crystal, metal alloys, Stainless steel, and even ABS products with the different proper pre-treatment processes.
With the direct PVD plating process, we can get PVD finishing colors on glass, ceramic and stainless steel; however, other materials like ABS, Brass, and metal alloy do require a base coating layer, generally, it is an electroplating method ( EP ).
Sanitary Ware/Faucet Pvd Gold Vacuum Chrome Coating Machine/Plating Equipment Supplier takes ion plating technology to evaporate solid metals like Titanium, Chrome by cathodic arc source and condense the ionized metals on product surface to generate the Nano thin film. Reactive gas like Nitrogen generates various colors.
The PVD Ion Plating Technology applied to Ceramic products has been developed and used since the 1990s' years; in the last decades, the PVD ion plating machines have been used widely in various ceramic products: ceramic tiles, ceramic mosaic wall tiles, ceramic tableware, ceramic kitchenware, ceramic bathroom finishings like ceramic basins, ceramic toilets, ceramic holders, etc.
Sanitary PVD Ion Plating Machine
| 1. RTAC series equipment consists of vacuum
chamber, vacuum pumps, arc sources, spindle & jack, jigs structure, heating & cooling, water & gas (distribution), electrical control & operation systems, substrate carrier etc. | 2. Benefits: Easy to operate, compact footprint, low cost of ownership, and fast substrate exchange. |
| 3. Coating Types: metal & alloy coatings, like: TiN, ZrN, CrN, etc. | 4. Coating Colors: gold, silver colors, etc. |
| 5. Substrates: metal, stainless steel, glass, ceramic, brass & copper etc. | 6. Coatings Advantages: high shiny and bright colors, strong adhesion & excellent scratch protection. |
| Technical Advantages |
| 1. Strong background in R&D support, focusing on details of manufacturing. | 4. Powerful pump package for short cycle time and high productivity. |
| 2. Robust rotational system design for high uptime. | 5. Unique design is friendly operation and low maintenance. |
| 3. Exclusive arc sources to guarantee high coatings quality, no color difference. | 6. Turnkey coating solutions. |
Bathroom Fittings Arc Ion Plating Machine Specification
| MODEL | RTAC1800 |
| TECHNOLOGY | plasma, ion plating,, cylindrical target |
| MATERIAL | Stainless Steel (S304) |
| CHAMBER SIZE | Φ1800*1800mm (H) |
| CHAMBER TYPE | Cylinder, vertical, 1-door |
| DEPOSITION SYSTEM | EXCLUSIVE DESIGN FOR BATHROOM ACCESSORY: SOFT metal hose, up to length to 1500mm |
| DEPOSITION MATERIAL | Titanium, Silver, Copper, Chrome, Stainless Steel, Aluminum, Nickel |
| CONTROL | PLC(Programmable Logic Controller) + Touch Screen |
| PUMP SYSTEM: Leybold- Germany brand | Rotary Vane Vacuum Pump SV630BF |
| Rotary Vane Vacuum Pump D65B |
| Roots Vacuum Pump WAU2001 *1 |
| Turbo Molecular Pump KYKY F3500/400 *4 |
| PRE-TREATMENT | Bias Plasma Cleaning |
| SAFETY SYSTEM | Numerous safety interlocks to protect operators and equipment |
| COOLING | Cold Water |
| POWER ELECTRICAL | 480V/3 phases/60HZ ( USA compliant) |
| 460V/3 phases/50HZ ( Asia compliant) |
| 380V/3 phases/50HZ ( EU-CE compliant) |
| FOOTPRINT | L6000*W3400*H2500mm |
| TOTAL WEIGHT | 7 T |
| CYCLE TIME | 40 minutes (depending on the substrate material, substrate geometry, and environmental conditions) |
| POWER MAX.. | 110 KW |
| AVERAGE POWER CONSUMPTION (APPROX.) | 50 KW |
IPC control and operation system
Royal Technology provides you not only the coating system but the total coating solutions, we offer you for turnkey-service projects.
From polishing lines, pre-cleaning lines, high-temperature drying ovens, Ion plating coating plants. For each process's proper operation you want, we have experts to guide you.
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RTAC1800-Metal Soft Hose PVD Coater, PVD Vacuum Arc Plating Machine For Sanitary Ware/Faucet Golden Coating Images
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